Boron Nitride
Boron nitride is a technical ceramic available as hexagonal (h-BN, graphite-like lubricant/insulator) and cubic (c-BN, ultra-hard) forms. Automotive interest centres on h-BN for thermal management, electrical insulation and high-temperature coatings.
Overview
Boron nitride (BN) exists primarily as hexagonal BN (h-BN) — a white, soft, lubricating ceramic with high electrical resistivity and anisotropic thermal conductivity — and cubic BN (c-BN), an ultra-hard abrasive. In automotive and mobility electronics, h-BN powders and sintered shapes provide electrically insulating thermal pathways in power modules, potting compounds and TIMs, and act as high-temperature release/anti-stick coatings on composite tooling and moulds. BN fillers improve thermal conductivity of polymer housings and thermal interface materials without compromising dielectric strength. c-BN abrasives and tooling serve machining of hardened steels and nickel alloys used in powertrain components. This entry focuses on technical BN ceramics as processed materials for insulation, thermal management and coatings.
Automotive Applications
Similar Materials
PEI (Ultem / Polyetherimide)
High-Performance Polymer
Polyetherimide (PEI), best known under the Ultem trade name, is an amorphous high-performance thermoplastic with high heat resistance, inherent flame retardancy and excellent dimensional stability for automotive electronics and under-hood parts.
Polysulfones (PES / PSU / PPSU)
High-Performance Polymer
Polysulfones (PES, PSU, PPSU) are amorphous high-performance thermoplastics valued for hydrolysis resistance, toughness and heat stability in fluid-handling, connectors and under-hood automotive applications.
Ferrite Magnets
Soft/Hard Ferrite Magnet
Ferrite magnets (hard Ba/Sr ferrites) and soft ferrite ceramics provide cost-effective, REE-free magnetic solutions for speakers, sensors, EMI cores and ancillary motors — a non-rare-earth alternative to NdFeB in selected automotive uses.
Zirconia / YSZ
Technical Ceramic / Oxygen Sensor
Yttria-stabilised zirconia (YSZ) is a technical ceramic that conducts oxygen ions at elevated temperature, making it the standard solid electrolyte for automotive oxygen (lambda) sensors and related exhaust sensing.
Properties
Category
Type
Technical Ceramic
Available Colors
Available Forms
Key Properties
- Excellent electrical insulator with high thermal conductivity (h-BN)
- Chemically inert and oxidation-resistant to high temperatures
- Solid lubricant behaviour similar to graphite
- c-BN is ultra-hard (second only to diamond)
- Compatible with polymer composites as filler
- Non-wetting to many molten metals
Technical Specifications
Density
~2.1 g/cm³ (h-BN); ~3.45 g/cm³ (c-BN)
Tensile Strength
Depends on form — sintered h-BN is relatively soft; c-BN extreme hardness (abrasive/tool use)
Temperature Resistance
h-BN usable in inert/oxidising atmospheres to ~900–1000°C+ depending on grade; c-BN stable to high temperatures under cutting conditions
Sustainability
Sustainability Rating
BN synthesis (from boric acid/urea or related routes) is energy-intensive. Powder scrap can sometimes be reclaimed in filler grades; sintered parts are rarely recycled. Longevity and enabling higher-efficiency power electronics offset some embodied impacts.