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Cosworth 8.3L Naturally Aspirated V16

The last great naturally aspirated hypercar engine — 1,000 bhp from 8.3 litres

Cosworth 8.3L Naturally Aspirated V16

Photography courtesy of Bugatti

Overview

The Cosworth 8.3-litre naturally aspirated V16 is the centrepiece of the Bugatti Tourbillon, launched in 2024. Developed in partnership between Bugatti and Cosworth — legendary for Formula 1 and IndyCar engineering — it represents the pinnacle of internal combustion engine technology for road-going vehicles. The engine produces 1,000 bhp at 9,000 rpm with a rev ceiling of 9,000 rpm, featuring a flat-plane crankshaft arrangement and individual throttle bodies for each cylinder. Unlike turbocharged predecessors, its power delivery is entirely linear, providing the visceral acoustic and mechanical experience that defines the Tourbillon's character. In the Tourbillon's hybrid powertrain, the V16 is paired with three electric motors (two at the rear axle, one at the front) to deliver a combined system output of 1,800 bhp. The ICE unit acts as the primary performance powerplant, with the electric system providing torque fill and front-axle drive. Manufacturing is carried out at Cosworth's Northampton facility, using advanced CNC machining, precision casting, and racing-grade assembly processes honed over decades of motorsport supply.

Key Differentiators

  • Only production road car V16 engine available in the modern era — unique market position
  • 1,000 bhp naturally aspirated represents ~120 bhp/litre — among the highest NA specific outputs in road-car history
  • Flat-plane crankshaft enables higher revs and sharper throttle response vs crossplane V16 alternatives
  • Individual throttle bodies on all 16 cylinders deliver near-instantaneous torque response with no turbo lag
  • Cosworth's motorsport-derived CNC machining tolerances: ±2 microns on critical bearing surfaces
  • Hybrid integration designed from ground-up — ICE and electric systems share common control architecture

Materials & Procurement Intelligence

Key materials used in this component, with supply chain risk and sourcing notes.

Aluminium Alloy

Low Risk

Engine block, cylinder heads, and structural casings — key for weight reduction versus cast iron

Materials Library

Procurement note: High-silicon aluminium alloys (e.g. A356-T6) for block casting. Precision die-cast; Cosworth uses proprietary alloy grades from specialist foundries. Low supply risk.

Steel Alloys (Crankshaft & Rods)

Medium Risk

Flat-plane crankshaft, connecting rods, and main bearing caps — must withstand 9,000 rpm sustained loading

Materials Library

Procurement note: EN36 / 300M aerospace-grade steel. Precision-forged and CNC-finished. Lead times 8–14 weeks. Single-source risk if specialist forge capacity is constrained.

Titanium Alloy

Medium Risk

Valvetrain components, exhaust manifolds, and fasteners — critical weight reduction at high-temperature locations

Materials Library

Procurement note: Grade 5 Ti-6Al-4V. Machined from billet. Procurement from aerospace-qualified tier-1 mills. Pricing volatile with aerospace demand cycles.

Carbon Fibre Composite

Medium Risk

Engine covers, intake plenums, and ancillary structural components — cosmetic and weight-saving

Materials Library

Procurement note: Prepreg CFRP; autoclave cured. Cosmetic-grade A-surface finish required. Toray or Hexcel supply chain.

Nickel Superalloy

High Risk

Exhaust valves and turbo-adjacent thermal components — sustained temperature resistance up to 1,050°C

Materials Library

Procurement note: Inconel 625 / 718 grades. Limited supplier base. Long qualification periods. Strategic stock recommended.

Magnesium Alloy

Medium Risk

Cam covers, sump, and ancillary housings — extreme weight reduction vs aluminium

Materials Library

Procurement note: AZ91D die-cast. Requires surface treatment for corrosion resistance. Magnesium supply chain dominated by Chinese producers — moderate geopolitical risk.

Videos

Key Specifications

Displacement8,347 cc
ConfigurationV16, naturally aspirated
Peak Power (ICE)1,000 bhp @ 9,000 rpm
System Output (Hybrid)1,800 bhp combined
Max RPM9,000 rpm
CrankshaftFlat-plane
Induction16 individual throttle bodies
Engine Weight~350 kg (est.)
Fuel SystemDirect injection + port injection
CoolingWater-cooled, dry sump
Block MaterialAluminium alloy
ManufacturerCosworth, Northampton UK

Supplied By

C

Cosworth

View Supplier Profile

Procurement Summary

Typical Lead Time

Bespoke programme basis — estimated 20–26 weeks per unit

Minimum Order Qty

1 unit (bespoke hypercar programme); no standard MOQ

Cost Indicator

Extremely High — bespoke motorsport-grade hypercar engine; indicative unit cost >€250,000

Supply Risk

High — single-source bespoke engine for one OEM programme; limited Tier 1 redundancy across nickel superalloy and specialist forging supply chains.

Certifications

IATF 16949
ISO 9001
Euro 7 (pending)
UNECE R83 homologation

Applicable Standards

ISO 9001
IATF 16949
UNECE R83
SAE J1349 (power measurement)
Euro 7

Material Price Trends

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Trayce Verified

Unverified — no published review

Data confidence: UNKNOWN

Trayce Verified applies only to the dimensions shown as independently sourced below. It is separate from paid Enhanced Profiles and does not guarantee capacity, lead time or supplier suitability.

Last reviewed: UnknownProfile source citations: 0
  • Company identity

    Unknown — not reviewed

  • Manufacturing location

    Unknown — not reviewed

  • Certifications

    Unknown — not reviewed

  • Programme relationships

    Unknown — not reviewed

Source counts describe profile citations, not independently verified checks. Certification review applies to the recorded dimension; individual certificates, capacity and lead times are not verified by this panel.

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