Phosphate Conversion Coating
Phosphate conversion pretreatment on steel before e-coat, distinct from paint and zinc-flake coatings.
Overview
Phosphate conversion (zinc- or iron-phosphate, with thin-film zirconium systems increasingly used as alternatives) is the chemical pretreatment that prepares steel body-in-white for e-coat. It creates a microcrystalline inorganic layer that improves adhesion and corrosion resistance. This is not a paint, not e-coat, and not a zinc-flake fastener coating. The closest library category is metal, because the conversion is formed on steel; the chemistry itself is inorganic. Applied by spray or dip in the pretreatment tunnel immediately before the e-coat bath. It is a process chemical, not a bulk mill product.
Automotive Applications
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Properties
Category
Type
Pretreatment Coating
Available Forms
Key Properties
- Conversion coating on steel
- E-coat adhesion primer chemistry
- Zinc- or iron-phosphate class
- Distinct from e-coat
- Distinct from zinc-flake coatings
- In-line pretreatment tunnel