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SPX177

Ultra-high power density radial flux traction motor delivering extreme continuous performance for hypercars and aerospace applications.

SPX177

Overview

The Helix SPX177 is a family of ultra-high-performance radial flux electric motors engineered by UK-based Helix (formerly Integral Powertrain) under its Scalable Core Technology (SCT) architecture. Originally refined through bespoke high-output programs (including project REB), the platform scales from compact, high-speed modular variants like the SPX177-45 up to bespoke, hypercar-grade iterations capable of delivering up to 650 kW of continuous steady-state power at an exceptionally low weight. Technologically, the SPX177 features a low-inductance, direct-wound winding architecture specifically developed to minimize resistance losses and thermal generation at elevated rotational speeds up to 23,500–25,000 rpm. High-output derivatives leverage a dual three-phase (2x 3-phase) winding configuration, splitting the high-voltage phase current across dual-channel inverters via six HV connections to maintain manageable current thresholds at standard automotive DC bus voltages. High-speed rotor retention is achieved via high-modulus carbon fiber rotor sleeves, complemented by an internal cooling system utilizing helical thermal jacket paths and a coaxial rotary union for direct rotor cooling. From an OEM procurement perspective, the SPX177 addresses niche, low-to-medium-volume applications across the hypercar, motorsport, and aerospace sectors where gravimetric power density is the primary design metric. Designed for integration with matched Silicon Carbide (SiC) inverters, it provides an engineering solution for premium platforms requiring maximum power output without packaging penalties.

Key Differentiators

  • Delivers up to 650 kW continuous power at a motor mass of just 28 kg (41 kg including paired dual-inverter system)
  • High-speed operation reaching up to 23,500 - 25,000 rpm stabilized by carbon fiber rotor containment sleeves
  • Dual 3-phase (6-phase total) low-inductance architecture designed to manage high current without saturation
  • Advanced cooling architecture incorporating helical stator channels and coaxial rotary union rotor cooling
  • Scalable Core Technology (SCT) framework enabling customized stator stack lengths (e.g., SPX177-45 to custom variants)

Materials & Procurement Intelligence

Key materials used in this component, with supply chain risk and sourcing notes.

Carbon Fiber Composite

Medium Risk

Rotor containment sleeve to counteract centrifugal forces at speeds exceeding 23,000 rpm

Materials Library

Procurement note: Specialized aerospace/motorsport-grade prepreg carbon fiber filament winding; tight quality and balance testing required.

Neodymium Iron Boron (NdFeB) Magnets

High Risk

High-coercivity rotor permanent magnets designed for peak flux density

Materials Library

Procurement note: Subject to rare-earth supply chain volatility and geographic concentration; heavy rare-earth dopants (Dy/Tb) require tracking.

High-Grade Electrical Steel

Medium Risk

Low-loss thin stator laminations to minimize eddy current losses at ultra-high electrical frequencies

Materials Library

Procurement note: Requires ultra-thin silicon steel laminations with tight magnetic permeability tolerances.

Oxygen-Free Copper

Low Risk

Stator windings configured for low resistance and minimal AC losses

Materials Library

Procurement note: Standard base commodity with price volatility, requiring precision insulation coating for high-voltage inverter switching.

Key Specifications

Motor TopologyRadial Flux Permanent Magnet Synchronous Machine (PMSM)
Peak Power (SPX177-45 Variant)150 kW
Continuous Power (SPX177-45 Variant)90 kW
Maximum Continuous Power (Bespoke Hypercar Variant)650 kW
Peak Torque (SPX177-45 Variant)120 Nm
Continuous Torque (SPX177-45 Variant)74 - 77 Nm
Maximum Operating Speed23,500 - 25,000 rpm
Motor Mass (SPX177-45)13.0 - 13.7 kg
Motor Mass (650kW Hypercar Variant)28 kg (41 kg with inverter)
Overall Unit Diameter200 mm
Overall Motor Length (SPX177-45)163 mm
Electrical Architecture2x 3-phase (dual inverter, 6 HV cables)

Supplied By

H

Helix

View Supplier Profile

Procurement Summary

Typical Lead Time

16-26 weeks (custom/low-volume motorsport & hypercar batches)

Minimum Order Qty

1 - 10 units (tailored for prototyping, hypercars, and niche batch production)

Cost Indicator

Tier 4 - Ultra-High/Motorsport Grade Specialty Component

Supply Risk

High exposure to rare-earth permanent magnet supply chain dynamics and low-volume, precision manufacturing constraints.

Certifications

ISO 9001

Applicable Standards

ISO 9001
ISO 26262
ECE R100

Material Price Trends

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Trayce Verified

Unverified — no published review

Data confidence: UNKNOWN

Trayce Verified applies only to the dimensions shown as independently sourced below. It is separate from paid Enhanced Profiles and does not guarantee capacity, lead time or supplier suitability.

Last reviewed: UnknownProfile source citations: 3
  • Company identity

    Unknown — not reviewed

  • Manufacturing location

    Unknown — not reviewed

  • Certifications

    Unknown — not reviewed

  • Programme relationships

    Unknown — not reviewed

Source counts describe profile citations, not independently verified checks. Certification review applies to the recorded dimension; individual certificates, capacity and lead times are not verified by this panel.

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