Kevlar
Aramid fiber with exceptional strength and heat resistance
Overview
Kevlar is a para-aramid synthetic fiber known for its extraordinary tensile strength-to-weight ratio. Developed by DuPont in the 1960s, Kevlar is five times stronger than steel on an equal-weight basis, making it invaluable in applications requiring extreme strength with minimal weight. In automotive applications, Kevlar appears primarily in composite structures, often combined with carbon fiber to create hybrid composites that leverage Kevlar's superior impact resistance and carbon fiber's stiffness. The material excels in applications subject to impact or abrasion: brake pads (where Kevlar fibers enhance friction properties and reduce dust), timing belts, drive belts, and reinforcement for hoses. Kevlar's heat resistance and flame retardancy make it suitable for components near heat sources. Unlike carbon fiber, Kevlar is not electrically conductive, and it exhibits excellent vibration damping. The material's distinctive golden-yellow color is sometimes showcased in visible composite parts as a design element. However, Kevlar's difficulty in machining and poor compression strength compared to carbon fiber limit its applications.
Automotive Applications
Cars Using Kevlar
Similar Materials

Recycled Carbon Fibre
Recycled Carbon Fibre
Reclaimed carbon fibre recovered from manufacturing offcuts and end-of-life composites, offering a lower-cost, lower-carbon alternative to virgin fibre.
Scalmalloy-class AM Aluminium
Additive Aluminium Alloy
Scandium-modified Al-Mg additive aluminium for motorsport and hypercar printed structures.

Zinc Flake Coatings
Corrosion Protection Coating
A thin, high-performance anti-corrosion coating based on zinc and aluminium flakes in an inorganic or organic binder, used on fasteners and underbody components.

Graphene
2D Carbon Nanomaterial
A single-atom-thick layer of carbon atoms arranged in a hexagonal lattice, offering extraordinary strength, conductivity, and thermal properties.
Properties
Category
Type
Aramid Fiber
Available Colors
Available Forms
Key Properties
- Extremely high tensile strength
- Impact resistant
- Heat resistant
- Lightweight
- Cut resistant
Technical Specifications
Density
1.44 g/cm³
Tensile Strength
3,600 MPa
Temperature Resistance
-196°C to 450°C
Sustainability
Sustainability Rating
Kevlar is difficult to recycle due to its chemical stability. Most end-of-life Kevlar is incinerated for energy recovery.

